BMW G20 330i B48 Build Guide - 500Hp Setup

BMW G20 330i B48 Build Guide - 500Hp Setup

Is 500Hp on a B48 Really achievable?

In this guide, we break down the full cost and components required to build a 500+ horsepower BMW 330i using the B48 4-cylinder engine. Whether you’re looking for a reliable street setup or a full-performance daily that punches harder than an M car, we’ve detailed two proven build paths below:


💸 $6K Entry-Level Build (~380whp on 93 Octane or E50)

This build is perfect for those running pump gas (91/93) or light ethanol blends (E30–E50). It’s simple, responsive, and ideal for spirited street driving.

Component Description Price (USD) Buy Link
Turbo (IM450) Full-frame turbo, fast spool $2,650 New (Affiliate) / Used
Downpipe High-flow or catless $320 New (Affiliate) / Used
Ecutek Tune + License Flash tune, no PI support $1,500 Racebox Tuning
Charge Pipe Optional metal pipe for reliability $250 New (Affiliate) / Used

Total Build Cost: ~$5,900

Estimated Output: ~360–380whp / ~400–430wtq


🔥 $11K Max Effort Build (~480whp on Full E85)

This setup mirrors the YouTube build: full E85 fueling, port injection, better cooling, and all supporting mods. Designed for performance, reliability, and back-to-back pulls without heat soak.

Component Description Price (USD) Buy Link
Turbo (IM450) Compressor mod + install kit $2,750 New (Affiliate) / Used
Intake Manifold (IPOS) Optional powder coat, optimized cooling $2,750 New (Affiliate) / Used
Downpipe High-flow or catless $320 New (Affiliate) / Used
Charge Pipe Required due to PI plate spacing $250 New (Affiliate) / Used
Port Injection + Injectors 550cc injectors + PI plate $600 New (Affiliate) / Used PlateInjectors
Motiv Reflex+ Kit Controls PI + integrates ethanol sensor $1,258 Affiliate 1 / Affiliate 2
Fuel Kit + Ethanol Sensor Includes flex sensor, tap connectors, pressure safety $200 Fuel KitSensorTap Kit
Heat Exchanger Prevents heat soak on repeated pulls $500 Buy New (Affiliate)
Ecutek Custom Tune Bluetooth + full PI/flex fuel tuning $2,420 Racebox / YouTube

Total Build Cost: ~$11,148

Estimated Output: ~470–480whp / ~500–520wtq


🛠️ Optional Used Components for Rebuilds or Swaps

If you're rebuilding or converting a 330e/320i, consider these used parts to complete the transformation:


🧾 Final Notes from RPM Tuning

At RPM Tuning, we believe in transparency and real-world performance. This build was tested, proven, and driven hard for thousands of kilometers without failure. Whether you’re planning a mild street upgrade or a serious build, our team is here to guide you on part selection, tuning, and support.

Need help building your own G20 330i project?

📍 Visit us in USJ 1 or Contact RPM Tuning

Let’s unlock the real potential of your B48.

Have questions about tuning, staging your build, or compatibility? Reach out to us on whatsapp.